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Automated stent defect detection and classification with a high numerical aperture optical system

Optical Metrology
R&D Engineering Manager, Doktor in Optik, MSc in Photonik at Sensofar Metrology | Other articles

Carlos beschäftigt sich bei Sensofar seit 2010 mit der Entwicklung von Konfokal-, Interferometrie- und Fokusvariationstechnologien, seit 2018 hat er die Position des R&D Engineering Manager inne. Seine Interessen sind optomechanisches Systemdesign und Bildverarbeitung.
Fundierte Forschungsarbeit im Bereich der optischen Technik verleiht der Sensofar F&E-Gruppe eine herausragende Position, um in Bezug auf Innovation und höchstes technologisches Niveau immer auf dem neuesten Stand zu bleiben.

Automated stent defect detection and classification with a high numerical aperture optical system full article
C. Bermudez,1,2 F. Laguarta,1,3 C. Cadevall,1,2 A. Matilla,2 S. Ibañez,1 R. Artigas1,2
1Universitat Politècnica de Catalunya (UPC) Rambla Sant Nebridi, 10, E-08222 Terrassa, Spain.
2Sensofar-Tech, S.L., (Spain)
3Sensofar-Medical, S.L., (Spain)
Proceedings Volume 10334, Automated Visual Inspection and Machine Vision II; 103340C (2017)
Event: SPIE Optical Metrology, 2017, Munich, Germany

Abstract

Stent quality control is a highly critical process. Cardiovascular stents have to be inspected 100% so as no defective stent is implanted in a human body. However, this visual control is currently performed manually and every stent could need tenths of minutes to be inspected. In this paper, a novel optical inspection system is presented. By the combination of a high numerical aperture (NA) optical system, a rotational stage and a line-scan camera, unrolled sections of the outer and inner surfaces of the stent are obtained and image-processed at high speed. Defects appearing in those surfaces and also in the edges are extremely contrasted due to the shadowing effect of the high NA illumination and acquisition approach. Therefore by means of morphological operations and a sensitivity parameter, defects are detected. Based on a trained defect library, a binary classifier sorts each kind of defect through a set of scoring vectors, providing the quality operator with all the required information to finally take a decision. We expect this new approach to make defect detection completely objective and to dramatically reduce the time and cost of stent quality control stage.

3D confocal measurements of turning partsMeasurements of cylindrical surfaces